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Revolutionizing Spray Applications with Split Nozzle Technology

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    Jun 23,2025/Blog

    Uneven coverage wastes materials constantly. Clogged nozzles halt production lines unexpectedly. Overspray creates hazardous environments repeatedly. Traditional nozzles cause these problems daily — a challenge well-known among paint spray gun manufacturers. Split nozzles divide fluid streams into precision micro-jets. They eliminate clogging while cutting material waste by 60%. This innovation boosts coverage consistency and operator safety significantly. See how split nozzles solve these frustrations below.


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    What Is Split Nozzle Technology?

    Split nozzle technology revolutionizes spray gun performance by dividing airflow around the paint stream, initiating atomization earlier in the process. This results in finer, more uniform droplets and a balanced spray pattern. Unlike conventional nozzles that atomize paint primarily at the end cap, split nozzles begin the process within the nozzle itself, leading to smoother finishes and reduced defects such as runs or uneven coverage.


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    Advantages Over Traditional Spray Nozzles

    Compared to standard spray nozzles, split nozzle technology offers several key benefits:

     

    • Consistent Droplet Size: Ensures a uniform application, minimizing streaks and blotches.


    • Reduced Overspray: Enhances transfer efficiency, decreasing paint waste and environmental impact.

     

    • Improved Control: Provides better handling on complex surfaces, such as edges and curves.


    • Versatility: Compatible with various coatings, including water-based and solvent-based paints.

     

    Applications Across Industries

    Split nozzle spray guns are utilized in multiple sectors where precision and efficiency are paramount:

     

    Automotive: Achieving smooth, glossy finishes on vehicles and parts.

     

    Industrial Manufacturing: Coating machinery and products for protection and aesthetics.

    Aerospace: Applying even coatings on aircraft components, where safety and appearance are critical.

     

    Furniture and Woodworking: Creating fine finishes on cabinets and furniture pieces.

     

    Why Choose PORPHIS Split Nozzle Spray Guns?

    PORPHIS offers a range of spray guns equipped with advanced split nozzle technology, designed to enhance painting efficiency and precision. These spray guns feature:

     

    Four-Direction Paint Splitting: Ensures efficient and comfortable spraying experiences.

     

    High-Quality Construction: Forged gun bodies with anodized finishes for durability.

     

    User-Friendly Design: O-ring free designs and integrated needle valves for ease of maintenance.

     

    By integrating split nozzle technology, PORPHIS spray guns deliver superior atomization, reduced material waste, and consistent, high-quality finishes across various applications.

     

    At Porphis, innovation is at the heart of every spray solution we design. Our split nozzle technology represents a breakthrough in atomization performance, enabling more precise control, finer spray patterns, and superior transfer efficiency. By separating the atomizing and shaping air streams, this technology delivers a softer, more controlled spray — ideal for achieving premium finishes while minimizing overspray and material waste.

     

     


    References
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    Zhejiang Porphis International Trade Co.,Ltd.
    +86-158-2452-7280 +86-0574-2885-388 sales@ct-spraygun.com
    Hongtaike Park, 889 Central Avenue , Luqiao District, Taizhou City, Zhejiang Province
    Hongtaike Park, 889 Central Avenue , Luqiao District, Taizhou City, Zhejiang Province
    sales@ct-spraygun.com +86-0574-2885-388 +86-158-2452-7280